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GOVERNMENT OF INDIA, MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP, DIRECTORATE GENERAL OF TRAINING, , COMPETENCY BASED CURRICULUM, , FITTER, (Duration: Two Years), , CRAFTSMEN TRAINING SCHEME (CTS), NSQF LEVEL- 5, , SECTOR – CAPITAL GOODS AND MANUFACTURING
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FITTER, (Engineering Trade), (Revised in 2019), Version: 1.2, , CRAFTSMEN TRAINING SCHEME (CTS), , NSQF LEVEL - 5, , Developed By, Ministry of Skill Development and Entrepreneurship, Directorate General of Training, , CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE, EN-81, Sector-V, Salt Lake City,, Kolkata – 700 091, www.cstaricalcutta.gov.in
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CONTENTS, , S No., , Topics, , Page No., , 1., , Course Information, , 1, , 2., , Training System, , 3, , 3., , Job Role, , 7, , 4., , General Information, , 8, , 5., , Learning Outcome, , 11, , 6., , Assessment Criteria, , 13, , 7., , Trade Syllabus, , 21, , 8, , Annexure I (List of Trade Tools & Equipment), , 45, , 9, , Annexure II (List of Trade experts), , 56
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FITTER, , 1. COURSE INFORMATION, During the two-year duration a candidate is trained on subjects Professional Skill,, Professional Knowledge, Engineering Drawing, Workshop Science & Calculation and, Employability Skill related to job role. In addition to this a candidate is entrusted to make/do, project work and Extra Curricular Activities to build up confidence. The practical skills are, imparted in simple to complex manner & simultaneously theory subject is taught in the same, fashion to apply cognitive knowledge while executing task. The practical part starts with basic, fitting with tolerance level ± 0.5mm and finally to ± 0.02mm and angular tolerance from 1° to, 10ʹ at the end of the course. The broad components covered under Professional Skill subject, are as below:, FIRST YEAR: The practical part starts with basic fitting in the beginning and the candidate also, imparted training on allied trades viz., Sheet Metal, Welding (Gas & Arc) which leads to multiskilling. In the basic fitting the skills imparted are sawing, filing, marking, chipping,, measurement, riveting, soldering, brazing, drilling and observation of all safety aspects is, mandatory. The accuracy achieved is of±0.25 mm. The safety aspects cover components like, OSH & E, PPE, Fire extinguisher, First Aid and in addition 5S being taught., Different drilling operations (through, blind, angular), reaming, offhand grinding, tapping,, dieing, different fits viz., sliding fit, etc., scraping, fastening (nuts & bolts, riveting, studs,, screws, etc.,). The accuracy achieved is of± 0.04 mm and angular accuracy to 30minutes., Different turning operations on lathe (step, grooving, chamfering, drilling, boring, knurling &, threading), simple repair, overhauling and lubrication work on machine are being taught in the, practical., SECOND YEAR: Power tool operation, different complex assembling and fitting, fastening,, lapping, making gauges, pipe works and pipe joints, Dismantling, overhauling& assembling, valves are covered. The accuracy achieved is of an accuracy of ± 0.02 mm & 10 minutes., Making & using drill jigs, making of critical components, repair & maintenance of power, transmission system, making of template &complex gauges, identify different Pneumatic &, hydraulic components and circuit construction, repair & maintenance of machinery like lathe,, drill, grinding, bench drilling, Inspection of Machine tools, Accuracy testing of Machine tools, and erection of simple machines are being performed as part of practical training., Professional Knowledge subject is simultaneously taught in the same fashion to apply, cognitive knowledge while executing task. In addition components like Physical properties of, engineering materials, Interchangeability, Method of expressing tolerance as per BIS Fits,, 1
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FITTER, different types of iron, properties and uses, special files, honing, Metallurgical and metal, working processes such as Heat treatment, the various coatings used to protect metals,, different bearing, working material with finished surface as aluminium, duralumin and, stainless steel, topics related to non-ferrous metals, Method of lubrication are also covered, under theory part., Total three projects need to be completed by the candidates in a group. In addition to, above components the core skills components viz., Workshop calculation & science,, Engineering drawing, employability skills are also covered. These core skills are essential skills, which are necessary to perform the job in any given situation., , 2
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FITTER, , 2. TRAINING SYSTEM, 2.1 GENERAL, The Directorate General of Training (DGT) under Ministry of Skill Development, &Entrepreneurship offers a range of vocational training courses catering to the need of, different sectors of economy/ Labour market. The vocational training programmes are, delivered under the aegis of Directorate General of Training (DGT). Craftsman Training Scheme, (CTS) with variants and Apprenticeship Training Scheme (ATS) are two pioneer schemes of DGT, for strengthening vocational training., Fitter trade under CTS is one of the most popular courses delivered nationwide through, network of ITIs. The course is of two years duration. It mainly consists of Domain area and Core, area. The Domain area (Trade Theory & Practical) impart professional skills and knowledge,, while Core area (Workshop Calculation science, Engineering Drawing and Employability Skills), imparts requisite core skills, knowledge and life skills. After passing out of the training program,, the trainee is awarded National Trade Certificate (NTC) by DGT which is recognized worldwide., , Candidates broadly need to demonstrate that they are able to:, ·, ·, ·, ·, ·, , Read & interpret technical parameters/document, plan and organize work processes,, identify necessary materials and tools;, Perform task with due consideration to safety rules, accident prevention regulations and, environmental protection stipulations;, Apply professional skill, knowledge, core skills & employability skills while performing, jobs., Check the job/assembly as per drawing for functioning, identify and rectify errors in, job/assembly., Document the technical parameters related to the task undertaken., , 2.2 PROGRESSION PATHWAYS:, ·, ·, ·, , Can join industry as Technician and will progress further as Senior Technician, Supervisor, and can rise to the level of Manager., Can become Entrepreneur in the related field., Can appear in 10+2 examination through National Institute of Open Schooling (NIOS) for, acquiring higher secondary certificate and can go further for General/ Technical, education., , 3
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FITTER, ·, ·, ·, ·, , Can take admission in diploma course in notified branches of Engineering by lateral, entry., Can join Apprenticeship programme in different types of industries leading to National, Apprenticeship certificate (NAC)., Can join Crafts Instructor Training Scheme (CITS) in the trade for becoming instructor in, ITIs., Can join Advanced Diploma (Vocational) courses under DGT as applicable., , 2.3 COURSE STRUCTURE:, Table below depicts the distribution of training hours across various course elements, during a period of two years: Notional Training Hours, S No., Course Element, 1st Year, 2nd Year, 1, Professional Skill (Trade Practical), 1000, 1000, 2, Professional Knowledge (Trade Theory), 280, 360, 3, Workshop Calculation & Science, 80, 80, 4, Engineering Drawing, 80, 80, 5, Employability Skills, 160, 80, Total, , 1600, , 1600, , 2.4 ASSESSMENT & CERTIFICATION:, The trainee will be tested for his skill, knowledge and attitude during the period of course, through formative assessment and at the end of the training programme through summative, assessment as notified by the DGT from time to time., a) The Continuous Assessment (Internal) during the period of training will be done by, Formative assessment method by testing for assessment criteria listed against learning, outcomes. The training institute has to maintain individual trainee portfolio as detailed in, assessment guideline. The marks of internal assessment will be as per the formative, assessment template provided on www.bharatskills.gov.in., b) The final assessment will be in the form of summative assessment method. The All India, Trade Test for awarding NTC will be conducted by Controller of examinations, DGT as per the, guidelines. The pattern and marking structure are being notified by DGT from time to time. The, learning outcome and assessment criteria will be basis for setting question papers for final, assessment. The examiner during final examination will also check individual trainee’s profile, as detailed in assessment guideline before giving marks for practical examination., , 4
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FITTER, , 2.4.1 PASS REGULATION, For the purposes of determining the overall result, weightage of 100% is applied for six, months and one-year duration courses and 50% weightage is applied to each examination for, two years courses. The minimum pass percent for Trade Practical and Formative assessment is, 60% & for all other subjects are 33%. There will be no Grace marks., , 2.4.2 ASSESSMENT GUIDELINE, Appropriate arrangements should be made to ensure that there will be no artificial, barriers to assessment. The nature of special needs should be taken into account while, undertaking assessment. Due consideration should be given while assessing for teamwork,, avoidance/reduction of scrap/wastage and disposal of scarp/wastage as per procedure,, behavioral attitude, sensitivity to environment and regularity in training. The sensitivity towards, OSHE and self-learning attitude are to be considered while assessing competency., Assessment will be evidence based comprising the following:, ·, ·, ·, ·, ·, ·, ·, ·, , Job carried out in labs/workshop, Record book/ daily diary, Answer sheet of assessment, Viva-voce, Progress chart, Attendance and punctuality, Assignment, Project work, , Evidences and records of internal (Formative) assessments are to be preserved until, forthcoming examination for audit and verification by examination body. The following marking, pattern to be adopted while assessing:, Performance Level, , Evidence, , (a) Weightage in the range of 60 -75% to be allotted during assessment, For performance in this grade, the candidate, with occasional guidance and showing due, regard for safety procedures and practices, has, produced, work, which, demonstrates, , 5, , · Demonstration of good skill in the use, of hand tools, machine tools and, workshop equipment, · 60-70% accuracy achieved while
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FITTER, attainment of an acceptable standard of, craftsmanship., , undertaking different work with those, demanded by the component/job/set, standards., · A fairly good level of neatness and, consistency in the finish, · Occasional support in completing the, project/job., , (b)Weightage in the range of above75% - 90% to be allotted during assessment, For this grade, the candidate, with little, guidance and showing due regard for safety, procedures and practices, has produced work, which demonstrates attainment of a, reasonable standard of craftsmanship., , · Good skill levels in the use of hand, tools, machine tools and workshop, equipment, · 70-80% accuracy achieved while, undertaking different work with those, demanded by the component/job/set, standards., · A good level of neatness and, consistency in the finish, · Little support in completing the, project/job, , (c) Weightage in the range of above 90% to be allotted during assessment, For performance in this grade, the candidate,, with minimal or no support in organization and, execution and with due regard for safety, procedures and practices, has produced work, which demonstrates attainment of a high, standard of craftsmanship., , 6, , · High skill levels in the use of hand tools,, machine tools and workshop equipment, · Above 80% accuracy achieved while, undertaking different work with those, demanded by the component/job/set, standards., · A high level of neatness and consistency, in the finish., · Minimal or no support in completing, the project.
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FITTER, , 3. JOB ROLE, Fitter General; Sizes metal parts to close tolerances and fits and assembles them using hand, tools for production or repairs of machines, or other metal products. Studies drawings to, understand specification of different parts, fittings or assembles to be made and their, functions. They select materials, appropriate tool and equipments to carry out their work., Holds the work in Vice, Cuts and shapes required parts to dimensions and specifications by, processes of sawing, chipping, filing, grinding, drilling holes, screw cutting, scrapping etc., using, hand tools for making specimens or finished components. Measures object while working, using foot rules, calipers, micrometer, gauges etc. and checks for correct filing with square., Gets half-finished object marked or marks it himself using face plate, marking block scriber,, vernier, height gauges, vee-blocks, angle plate, sine plate, slip gauges, combination set, etc., depending on accuracies required, to indicate guide lines for finished sizes, holes to be drilled, and pitch centres, threads to be cut and other working details as specified in drawing or, sample. Clamps object securely in correct position in vice and files it to required dimensions, according to punch marks and guide lines frequently measuring it with calipers, micrometre,, vernier, gauges etc, makes holes with drill, cuts threads with taps and dies ensuring that they, are square or at required angle to base. Measures finished article with dial indicator,, micrometre, vernier, height gauges, screw gauges, plug gauges, sine bar, slip gauge, etc, according to prescribed accuracies. May make parts separately and assemble those with, screws, rivets, pins, etc. as specified so as to make complete unit according to drawing., Dismantles or removes worn out, broken or defective parts using hand tools or power tools, and replaces them by repaired or new ones. Performs repairing and maintenance work, (including preventive maintenance) of simple machines, dismantles and replaces different, components to construct circuit of Pneumatics and Hydraulics. Tests completed article/, assembly to ensure correct performance. May do simple turning of parts on machines and, perform welding, brazing, and like operations. May explain heat treatment processes viz.,, annealing, hardening, tempering etc. May specialize in particular type of machine or product, and be designated accordingly. May suggest alterations., In addition, Fitter have the ability to visualize the job, good coordination, mechanical, attitude, manual dexterity and perform work related mathematical calculations., Plan and organize assigned work and detect & resolve issues during execution., Demonstrate possible solutions and agree tasks within the team. Communicate with required, clarity and understand technical English. Sensitive to environment, self-learning and, productivity., May be designated as FITTER General according to nature of work done., Reference NCO 2015:, i) 7233.0100 –Fitter, General, ii) 7233.0200 – Fitter, Bench, 7
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FITTER, , 4. GENERAL INFORMATION, , Name of the Trade, , FITTER, , Trade Code, , DGT/1002, , NCO - 2015, , 7233.0100, 7233.0200, , NSQF Level, , Level – 5, , Duration of Craftsmen, Training, , Two years (3200 Hours), , Entry Qualification, , Passed 10th class examination with Science and Mathematics or its, equivalent., , Minimum Age, , 14 years as on first day of academic session., , Eligibility for PwD, , LD, LC, DW, AA, LV, DEAF, , Unit Strength (No. Of, Student), , 20 (There is no separate provision of supernumerary seats), , Space Norms, , 88 Sq.m, , Power Norms, , 3.51 KW, , Instructors Qualification for, 1. Fitter Trade, , B.Voc/Degree in Mechanical Engineering from AICTE/UGC, recognized Engineering College/ university with one-year, experience in the relevant field., OR, 03 years Diploma in Mechanical Engineering from, AICTE, /recognized board of technical education or relevant Advanced, Diploma (Vocational) from DGT with two years’ experience in the, relevant field., OR, NTC/NAC passed in the Trade of “Fitter” With three years’, experience in the relevant field., Essential Qualification:, Relevant National Craft Instructor Certificate (NCIC) in any of the, , 8
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FITTER, variants under DGT., , 2. Workshop, Calculation &, Science, , Note:- Out of two Instructors required for the unit of 2(1+1), one, must have Degree/Diploma and other must have NTC/NAC, qualifications. However, both of them must possess NCIC in any, of its variants., B.Voc/Degree in Engineering from AICTE/UGC recognized, Engineering College/ university with one-year experience in the, relevant field., OR, 03 years Diploma in Engineering from AICTE / recognized board of, technical education or relevant Advanced Diploma (Vocational), from DGT with two years’ experience in the relevant field., OR, NTC/ NAC in any one of the engineering trades with three years’, experience., Essential Qualification:, National Craft Instructor Certificate (NCIC) in relevant trade, OR, , NCIC in RoDA or any of its variants under DGT, 3. Engineering Drawing B.Voc/Degree in Engineering from AICTE/UGC recognized, Engineering College/ university with one-year experience in the, relevant field., OR, 03 years Diploma in Engineering from AICTE / recognized board of, technical education or relevant Advanced Diploma (Vocational), from DGT with two years’ experience in the relevant field., OR, NTC/ NAC in any one of the Mechanical group (Gr-I) trades, categorized under Engg. Drawing’/ D’man Mechanical / D’man, Civil’ with three years’ experience., Essential Qualification:, National Craft Instructor Certificate (NCIC) in relevant trade, OR, NCIC in RoDA / D’man (Mech /civil) or any of its variants under, , 9
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FITTER, , 4. Employability Skill, , 5. Minimum Age for, Instructor, List of Tools and, Equipment, , DGT., MBA/ BBA / Any Graduate/ Diploma in any discipline with Two, years’ experience with short term ToT Course in Employability, Skills from DGT institutes., (Must have studied English/ Communication Skills and Basic, Computer at 12th / Diploma level and above), OR, Existing Social Studies Instructors in ITIs with short term ToT, Course in Employability Skills from DGT institutes., 21 Years, As per Annexure – I, , Distribution of training on Hourly basis: (Indicative only), Year, , Total Hrs, /week, , Trade, Practical, , Trade, Theory, , Workshop, Cal. & Sc., , Engg., Drawing, , Employability, Skills, , 1st, , 40 Hours, , 25 Hours, , 7 Hours, , 2 Hours, , 2 Hours, , 4 Hours, , 2nd, , 40 Hours, , 25 Hours, , 9 Hours, , 2 Hours, , 2 Hours, , 2 Hours, , 10
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FITTER, , 5. LEARNING OUTCOME, Learning outcomes are a reflection of total competencies of a trainee and assessment, will be carried out as per the assessment criteria., , 5.1 LEARNING OUTCOMES (TRADE SPECIFIC), FIRST YEAR:, 1., , 2., 3., 4., 5., 6., , 7., , 8., , 9., , Plan and organize the work to make job as per specification applying different types of, basic fitting operation and Check for dimensional accuracy following safety, precautions. [Basic fitting operation – Marking, Hacksawing, Chiselling, Filing, Drilling,, Taping and Grinding etc. Accuracy: ± 0.25mm], Manufacture simple sheet metal items as per drawing and join them by soldering,, brazing and riveting., Join metal components by riveting observing standard procedure., Join metal component by arc welding observing standard procedure., Cut and join metal component by gas (oxyacetylene), Produce components by different operations and check accuracy using appropriate, measuring instruments. [Different Operations - Drilling, Reaming, Taping, Dieing;, Appropriate Measuring Instrument – Vernier, Screw Gauge, Micrometer], Make different fit of components for assembling as per required tolerance observing, principle of interchange ability and check for functionality. [Different Fit – Sliding,, Angular, Step fit, ‘T’ fit, Square fit and Profile fit; Required tolerance: ±0.04 mm,, angular tolerance: 30 min.], Produce components involving different operations on lathe observing standard, procedure and check for accuracy. [Different Operations – facing, plain turning, step, turning, parting, chamfering, shoulder turn, grooving, knurling, boring, taper turning,, threading (external ‘V’ only)], Plan & perform simple repair, overhauling of different machines and check for, functionality. [Different Machines – Drill Machine, Power Saw, Bench Grinder and, Lathe], , SECOND YEAR:, 10. Make & assemble components of different mating surfaces as per required tolerance, by different surface finishing operations using different fastening components, tools, and check functionality. [Different Mating Surfaces – Dovetail fitting, Radius fitting,, Combined fitting; Different surface finishing operations – Scraping, Lapping and, , 11
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FITTER, , 11., 12., , 13., 14., , 15., , 16., 17., 18., , Honing; Different fastening components – Dowel pins, screws, bolts, keys and, cotters; Different fastening tools-hand operated & power tools, Required tolerance ±0.02mm, angular tolerance ± 10 min.], Make different gauges by using standard tools & equipment and checks for specified, accuracy. [Different Gauges – Snap gauge, Gap gauge; Specified Accuracy - ±0.02mm], Apply a range of skills to execute pipe joints, dismantle and assemble valves & fittings, with pipes and test for leakages. [Range of skills – Cutting, Threading, Flaring, Bending, and Joining], Make drill jig & produce components on drill machine by using jigs and check for, correctness., Plan, dismantle, repair and assemble different damaged mechanical components, used for power transmission & check functionality. [Different Damage Mechanical, Components – Pulley, Gear, Keys, Jibs and Shafts.], Identify, dismantle, replace and assemble different pneumatics and hydraulics, components. [Different components – Compressor, Pressure Gauge, Filter Regulator, Lubricator, Valves and Actuators.], Construct circuit of pneumatics and hydraulics observing standard operating, procedure & safety aspect., Plan & perform basic day to day preventive maintenance, repairing and check, functionality. [Simple Machines – Drill Machine, Power Saw and Lathe], Plan, erect simple machine and test machine tool accuracy. [Simple Machines – Drill, Machine, Power Saw and Lathe], , 12
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FITTER, , 6. ASSESSMENT CRITERIA, LEARNING OUTCOMES, , ASSESSMENT CRITERIA, FIRST YEAR, , 1. Plan and organize the work, to make job as per, specification, applying, different types of basic, fitting operation and Check, for dimensional accuracy, following, safety, precautions. [Basic fitting, operation, –, marking,, Hacksawing,, Chiselling,, Filing, Drilling, Taping and, Grinding etc. Accuracy: ±, 0.25mm], , Plan & Identify tools, instruments and equipment for, marking and make this available for use in a timely manner., Select raw material and visual inspect for defects., Mark as per specification applying desired mathematical, calculation and observing standard procedure., Measure all dimensions in accordance with standard, specifications and tolerances., Identify Hand Tools for different fitting operations and, make these available for use in a timely manner., Prepare the job for Hacksawing, chiselling, filing, drilling,, tapping, grinding., Perform basic fitting operations viz., Hacksawing, filing,, drilling, tapping and grinding to close tolerance as per, specification to make the job., Observe safety procedure during above operation as per, standard norms and company guidelines., Check for dimensional accuracy as per standard procedure., Avoid waste, ascertain unused materials and components, for disposal, store these in an environmentally appropriate, manner and prepare for disposal., , 2. Manufacture simple sheet, metal items as per drawing, and join them by soldering,, brazing and riveting., , Identify Hand Tools for Sheet Metal work, Soldering,, Brazing & riveting and make these available for use in a, timely manner., Mark and develop various forms as per drawing using sheet, metals., Make of simple items with sheet metal as per drawing., Prepare the job for Soldering, Brazing &riveting., Identify different type of rivets and use as per requirement., Identify tools for drilling and use these tools., Mark according to drawing., Drill through holes on the job., Solder, Braze and Rivet to prepare a job as per given, 13
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FITTER, drawing / sample following standard practices., Observe safety procedure during riveting as per standard, norms and company guidelines., 3. Join metal components by Identify Tools and equipments for riveting and make these, riveting, observing available for use in a timely manner., standard procedure., Prepare the job for lap and butt joint., Identify different type of rivets and use as per requirement., Identify tools for drilling and use these tools., Mark according to drawing., Drill through holes on the job., Rivet to prepare a job as per given drawing / sample, following standard practices., Observe safety procedure during riveting as per standard, norms and company guidelines., 4. Join metal component by Identify different components/parts of arc welding, arc welding observing machine, collect desired information and set each, components/parts as per standard procedure., standard procedure., Observe safety/ precaution during operation., Select appropriate material & plan for arc welding., Weld metal parts / mechanical components as per, specification observing standard procedure., Check joined part portion to ascertain proper welding., 5. Cut and join, component, by, (oxyacetylene)., , metal Identify different components/parts of Gas (oxyacetylene), gas machine, collect desired information and set each, components/parts as per standard procedure., Observe safety/ precaution during operation., Select appropriate material & plan for gas cutting & joining, operation., Cut & join metal parts / mechanical components as per, specification observing standard procedure., Check cut portion/ joined part to ascertain proper welding., , 6. Produce components by Ascertain and select tools and materials for the job and, different operations and make this available for use in a timely manner., , 14
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FITTER, check, accuracy, using, appropriate, measuring, instruments.[Different, Operations, Drilling,, Reaming, Taping, Dieing;, Appropriate, Measuring, Instrument – Vernier,, Screw Gauge, Micrometer], , Plan work in compliance with standard safety norms., Produce component by observing standard procedure., Check the dimensions of the produced components to, ensure dimensions are within prescribed limit., Avoid waste, ascertain unused materials and components, for disposal, store these in an environmentally appropriate, manner and prepare for disposal., , 7. Make different fit of, components, for, assembling as per required, tolerance, observing, principle, of, interchangeability, and, check for functionality., [Different Fit – Sliding,, Angular, Step fit, ‘T’ fit,, Square fit and Profile fit;, Required tolerance: ±0.04, mm, angular tolerance: 30, min.], , Recognize general concept of Limits, Fits and tolerance, necessary for fitting applications and functional application, of these parameters., Ascertain and select tools and materials for the job and, make this available for use in a timely manner., Set up workplace/ assembly location with due, consideration to operational stipulation, Plan work in compliance with standard safety norms and, collecting desired information., Demonstrate possible solutions and agree tasks within the, team., Make components according to the specification for, different fit using a range of practical skills and ensuring, interchangeability of different parts., Assemble components applying a range of skills to ensure, proper fit., Check functionality of components., , 8. Produce, components, involving, different, operations, on, lathe, observing, standard, procedure and check for, accuracy., [Different, Operations – facing, plain, turning, step turning,, parting,, chamfering,, shoulder turn, grooving,, , Ascertain basic working principles and safety aspect of, lathe machine., Understand functional application of different levers,, stoppers, adjustment etc., Identify different lubrication points and lubricants, their, usage for application in lathe machine as per machine, manual., Identify different work and tool holding devices and collect, information for functional application of each device., Mount the work and tool holding devices with required, , 15
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FITTER, knurling, boring, taper alignment and check for its functional usage to perform, turning,, threading lathe operations., (external ‘V’ only)], Solve problem by applying basic methods, tools, materials, and information during setting., Observe safety procedure during mounting as per standard, norms., Produce components observing standard procedure., Check accuracy/ correctness of job using appropriate, equipment/gauge., Avoid waste, ascertain unused materials and components, for disposal, store these in an environmentally appropriate, manner and prepare for disposal., 9. Plan&perform, simple, repair, overhauling of, different machines and, check for functionality., [Different, Machines – Drill Machine,, Power Saw, Bench Grinder, and Lathe], , Ascertain and select tools and materials for the repair,, overhauling and make this available for use in a timely, manner., Plan work in compliance with standard safety norms., Demonstrate possible solutions and agree tasks within the, team., Select specific parts to be repaired and ascertain for, appropriate material and estimated time., Repair, overhaul and assemble the parts in the machine, with the help of blueprint., Check for functionality of part and ascertain faults of the, part/ machine in case of improper function., Rectify faults of assembly., SECOND YEAR, , 10. Make, &assemble, components of different, mating surfaces as per, required tolerance by, different surface finishing, operations using different, fastening, components,, tools, and, check, functionality., [, Different Mating Surfaces, , Ascertain and select tools and materials for the job and, make this available for use in a timely manner., Plan work in compliance with standard and collecting, necessary information., Set up workplace/ assembly location with due, consideration to operational stipulation, Demonstrate possible solutions and agree tasks within the, team., Produce different components with appropriate accuracy, by observing standard procedure& method as per, , 16
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FITTER, – Dovetail fitting, Radius, fitting, Combined fitting;, Different surface finishing, operations – Scraping,, Lapping, and, Honing;, Different, fastening, components – Dowel pins,, screws, bolts, keys and, cotters; Different fastening, tools-hand operated &, power tools,, Required, tolerance - ±0.02mm,, angular tolerance ± 10, min.], , specification using appropriate tools & machines., Perform scraping and lapping of components to obtain, required surface finish of different mating surface., Comply with safety rules when performing the above, operations., Check tolerance and accuracy of components as defined, with appropriate instruments observing standard, procedure., Assemble different components using different fastening, components, tools and check the functionality., , 11. Make different gauges by, using standard tools &, equipment and checks for, specified, accuracy., [Different Gauges – Snap, gauge,, Gap, gauge;, Specified, Accuracy, ±0.02mm], , Ascertain and select tools and materials for the job and, make this available for use in a timely manner., Plan work in compliance with standard safety norms., Produce gauge by observing appropriate method and as per, specification of drawing., Perform Lapping of gauge to obtain required finish as per, drawing., Check tolerance and specified accuracy of gauge with, appropriate measuring instruments as per drawing., Avoid waste, ascertain unused materials and components, for disposal, store these in an environmentally appropriate, manner and prepare for disposal., , 12. Apply a range of skills to, execute, pipe, joints,, dismantle and assemble, valves & fittings with pipes, and, test, for, leakages.[Range of skills –, Cutting,, Threading,, Flaring,, Bending, and, Joining ], , Ascertain and select tools and materials for the job and, make this available for use in a timely manner., Plan to Dismantle and assemble valves and pipe fittings., Dismantle valves and fittings in pipes applying range of, skills andcheck for defect as per standard procedure., Demonstrate possible solutions in case of defect and agree, tasks within the team for repair or replacement., Assemble valves and various pipe fittings using range of, skills and observing standard procedure., , 17
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FITTER, Test for leakage and appropriate functioning of valves., Avoid waste, ascertain unused materials and components, for disposal, store these in an environmentally appropriate, manner and prepare for disposal., 13. Make drill jig & produce, components, on, drill, machine by using jigs and, check for correctness., , Set up workplace/ assembly location with due, consideration to operational stipulation, Ascertain and select tools and materials for the job and, make this available for use in a timely manner., Collect information related to standard procedure,, methods and tools to make drill jigs., Mark the components as per drawing., Make drill jigs by turning, drilling, reaming, filing, taping,, etc., Test the functionality of jig., Select suitable jigs for drilling considering desired result, and collecting necessary information., Produce component by using jig observing standard, procedure and check the correctness of the job., Comply with safety rules when performing the above, operations., , 14. Plan, dismantle, repair and, assemble, different, damaged, mechanical, components used, for power transmission &, check, functionality., [Different, Damage, Mechanical Components –, Pulley, Gear, Keys, Jibs and, Shafts.], , Select and ascertain tools and materials for the job and, make this available for use in a timely manner., Plan to dismantle, repair and assemble mechanical, components used for power transmission as per drawing, and collecting necessary information., Perform dismantling and appropriate repairing of, mechanical components with accuracy applying range of, skills and appropriate repairing processes., Check the accuracy of the repaired components with, appropriate gauge & instruments., Assemble the repaired mechanical components observing, standard procedure., Comply with safety rules when performing the above, operations., Check different parameters of power transmission e.g., , 18
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FITTER, R.P.M, slackness of belts, matching of gears/ clutches, loss, of RPM etc., Check for functionality of power transmission system or, any assembly as per standard parameters., 15. Identify, dismantle, replace, and assemble different, pneumatics and hydraulics, components., [Different, components – Compressor,, Pressure Gauge, Filter, Regulator, Lubricator,, Valves and Actuators.], , Select and ascertain tools for the job and make this, available for use in a timely manner., Identify different pneumatics and hydraulics components., Plan to dismantle and replace pneumatics & hydraulics, circuit as per drawing and collecting necessary information., Perform dismantling and replacing of different components, with accuracy applying range of skills and standard, operating procedure., Assemble different components., Check functionality of the components., , 16. Construct, circuit, of, pneumatics and hydraulics, observing, standard, operating, procedure&, safety aspect., , Select and ascertain tools for the job and make this, available for use in a timely manner., Plan to construct pneumatics & hydraulics circuit as per, drawing and collecting necessary information., Demonstrate possible solutions and agree tasks within the, team for constructing circuit., Construct circuit of pneumatics and hydraulics observing, standard procedure., Comply with safety rules when performing the above, operations., Check different parameters and functionality of the system., , 17. Plan & perform basic day, to, day, preventive, maintenance,, repairing, and check functionality., [Simple Machines – Drill, Machine, Power Saw and, Lathe], , Ascertain preventive maintenance/repair procedure as per, manual of machine and select appropriate tools &, equipment for undertaking job., Interpret construction, alignment and assembly of different, parts of machine., Plan to carry out the preventive maintenance/repair task, with appropriate accuracy of simple machine by collecting, necessary information., Demonstrate possible solutions and agree tasks within the, , 19
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FITTER, team., Perform preventive maintenance/dismantle, repair parts, and assemble sub-assemblies of simple machine as per, layout plan and standard procedure., Put the machine in operation complying Standard, operating procedure., Check for proper functioning of repaired machine and, other parameters of simple machine as per manual after, erection., Dispose unsalvageable materials as per standard, procedures., 18. Plan, erect simple machine, and test machine tool, accuracy., [Simple, Machines – Drill Machine,, Power Saw and Lathe], , Ascertain erection procedure as per manual of machine, and select appropriate tools & equipment for undertaking, job., Interpret construction, alignment and assembly of different, parts of machine., Set up workplace/ assembly location with due, consideration to operational stipulation, Plan to carry out the erection of simple machine by, collecting necessary information., Demonstrate possible solutions and agree tasks within the, team., Erect simple machine as per layout plan and standard, procedure., Put the machine in operation complying Standard, operating procedure., Check alignment of erected machine and other parameters, of simple machine as per manual after erection., Dispose unsalvageable materials as per standard, procedures., , 20
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FITTER, , 7. TRADE SYLLABUS, , SYLLABUS FOR FITTER TRADE, FIRST YEAR, Duration, , Reference Learning, Outcome, , Professional Plan and organize the, Skill 250 Hrs; work to make job as, per, specification, Professional, applying, different, Knowledge, types of basic fitting, 70 Hrs, operation and Check, for, dimensional, accuracy, following, safety, precautions., [Basic, fitting, operation – marking,, Hacksawing,, Chiseling,, Filing,, Drilling, Taping and, Grinding, etc., Accuracy: ± 0.25mm], , 1., , 2., , 3., 4., , 5., 6., , 7., , 8., 9., , Professional Skills, (Trade Practical), with Indicative Hours, Importance, of, trade, training, List of tools &, Machinery used in the, trade. (1 hr.), Safety, attitude, development, of, the, trainee by educating them, to use Personal Protective, Equipment (PPE). (5 hrs.), First Aid Method and basic, training. (2 hrs.), Safe disposal of waste, materials, like, cotton, waste, metal chips/burrs, etc. (2 hrs.), Hazard identification and, avoidance. (2 hrs.), Safety signs for Danger,, Warning,, caution, &, personal safety message., (1 hrs.), Preventive measures for, electrical accidents &, steps to be taken in such, accidents. (2 hrs.), Use of Fire extinguishers., (7 hrs.), Practice and understand, precautions, to, be, , 21, , Professional Knowledge, (Trade Theory), All necessary guidance to be, provided to the new comers, to become familiar with the, working of Industrial Training, Institute system including, stores procedures., Soft Skills, its importance and, Job area after completion of, training., Importance of safety and, general precautions observed, in the in the industry/shop, floor., Introduction of First aid., Operation of electrical mains, and, electrical, safety., Introduction of PPEs., Response to emergencies, e.g.; power failure, fire, and, system failure., Importance of housekeeping, & good shop floor practices., Introduction to 5S concept &, its application., Occupational, Safety, &, Health: Health, Safety and, Environment, guidelines,, legislations ®ulations as, applicable.
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FITTER, followed while working in, fitting jobs. (2 hrs.), 10. Safe use of tools and, equipments used in the, trade. (1 hrs.), 11. Identification, of tools, &equipment as per desired, specifications for marking, & sawing. (5 hrs.), 12. Selection of material as per, application. (1 hrs.), 13. Visual inspection of raw, material, for, rusting,, scaling, corrosion etc. (1, hrs.), 14. Marking out lines, gripping, suitably in vice jaws,, hacksawing, to, given, dimensions. (10 hrs.), 15. Sawing different types of, metals, of, different, sections. (8 hrs.), 16. Filing Channel, Parallel. (5, hrs.), 17. Filing- Flat and square, (Rough finish), (10 hrs.), 18. Filing practice, surface, filing, marking of straight, and parallel lines with odd, leg calipers and steel rule., (5 hrs.), 19. Marking practice with, dividers, odd leg calipers, and steel rule (circles,, ARCs, parallel lines)., (5 hrs.), , Basic understanding on Hot, work, confined space work, and, material, handling, equipment. (07 hrs.), Linear measurements- its, units,, dividers,, calipers,, hermaphrodite, centre punch,, dot punch, prick punch their, description and uses of, different types of hammers., Description, use and care of, ‘V’ Blocks, marking off table., Measuring standards (English,, Metric, Units),, angular, measurements., (07 hrs.), , Bench vice construction,, types,, uses,, care, &, maintenance, vice clamps,, hacksaw frames and blades,, specification,, description,, types and their uses, method, of using hacksaws., Filesspecifications,, description, materials, grades,, cuts, file elements, uses., Types of files, care and, maintenance of files., Measuring standards (English,, Metric, Units),, angular, measurements., (07 hrs.), 20. Marking off straight lines Marking off and layout tools,, 22
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FITTER, and ARCs using scribing, block and dividers. (5 hrs.), 21. Chipping flat surfaces along, a marked line. (10 hrs.), 22. Marking,, filing,, filing, square and check using tri, square. (10 hrs.), , 23. Marking, according, to, simple, blueprints, for, locating, position of holes,, scribing lines on chalked, surfaces with marking, tools. (10 hrs.), 24. Finding centre of round bar, with the help of ‘V’ block, and marking block. (3 hrs.), 25. Joining straight line to an, ARC. (12 hrs.), , dividers, scribing block, description,, classification,, material,, care, &, maintenance., Try square, ordinary depth, gauge,, protractordescription, uses and cares., Uses, care & maintenance of, cold chisels- materials, types,, cutting angles. (07 hrs.), Marking media, marking blue,, Prussian blue, red lead, chalk, and their special application,, description., Use, care and maintenance of, scribing block., Surface plate and auxiliary, marking equipment, ‘V’ block,, angle plates, parallel block,, description, types, uses,, accuracy,, care, and, maintenance. (07 hrs.), Physical, properties, of, engineering metal: colour,, weight,, structure,, and, conductivity,, magnetic,, fusibility, specific gravity., Mechanical, properties:, ductility,, malleability, hardness,, brittleness,, toughness, tenacity, and, elasticity. (07 hrs.), , 26. Chipping, Chamfering, Chip, slots & oils grooves, (Straight). (08 hrs.), 27. Filing flat, square, and, parallel to an accuracy of, 0.5mm. (07 hrs.), 28. Chip curve along a linemark out, keyways at, various angles & cut, keyways. (1 hrs.), 29. Sharpening of Chisel. (2, hrs.), 30. File thin metal to an, accuracy of 0.5 mm. (07, hrs.), 31. Saw along a straight line, Power, 23, , Saw,, , band, , saw,
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FITTER, curved line, on different, sections of metal. (15 hrs.), 32. Straight saw on thick, section, M.S. angle and, pipes. (10 hrs.), 33. File steps and finish with, smooth file to accuracy of ±, 0.25 mm. (15 hrs.), 34. File and saw on M.S., Square and pipe. (10 hrs.), , 35. File radius along a marked, line (Convex & concave) &, match. (15 hrs.), 36. Chip, sheet, metal, (shearing)., (5 hrs.), 37. Chip step and file. (5 hrs.), , Circular saw machines used, for metal cutting. (07 hrs.), , Micrometer- outside and, inside, –, principle,, constructional features, parts, graduation, reading, use and, care., Micrometer, depth, gauge, parts, graduation,, reading, use and care. Digital, micrometer. (07 hrs.), Vernier calipers, principle,, construction,, graduations,, reading, use and care. Vernier, bevel, protractor,, construction,, graduations,, reading, use and care, dial, Vernier, Caliper,, Digital, Vernier caliper., Vernier, height, gauge:, material construction, parts,, graduations, (English, &, Metric) uses, care and, maintenance. (07 hrs.), Drilling processes: common, type (bench type, pillar type,, radial type), gang and, multiple drilling machine., Determination of tap drill, size. (07 hrs.), , 38. Mark off and drill through, holes. (5 hrs.), 39. Drill and tap on M.S. flat., (10 hrs.), 40. Punch letter and number, (letter punch and number, punch) (5 hrs.), 41. Practice use of different, punches. (5 hrs.), Professional Manufacture simple 42. Marking of straight lines, Safety precautions to be, Skill 125 Hrs; sheet metal items as, circles, profiles and various observed in a sheet metal, per drawing and join, geometrical shapes and workshop, sheet and sizes,, 24
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FITTER, Professional, Knowledge, 35 Hrs, , Professional, , them by soldering,, brazing and riveting., , Join, , cutting the sheets with, snips. (15 hrs.), 43. Marking out of simple, development (5 hrs.), 44. Marking out for flaps for, soldering and sweating. (5, hrs.), 45. Make various joints: wiring,, hemming, soldering and, brazing,, form, locked,, grooved and knocked up, single hem straight and, curved edges form double, hemming. (30 hrs.), 46. Punch holes-using hollow, and solid punches. (5 hrs.), 47. Do lap and butt joints. (15, hrs.), 48. Bend sheet metal into, various curvature form,, wired edges- straight and, curves. Fold sheet metal at, angle using stakes. (8 hrs.), 49. Make, simple, Square, container with wired edge, and fix handle. (17 hrs.), 50. Make square tray with, square soldered corner. (15, hrs.), 51. Practice in soft soldering, and silver soldering. (10, hrs.), , Commercial sizes and various, types of metal sheets, coated, sheets and their uses as per, BIS specifications. Shearing, machine- description, parts, and uses. (07 hrs.), Marking and measuring tools,, wing compass, tin man’s, square tools, snips, types and, uses. Tin man’s hammers and, mallets type-sheet metal, tools, types, specifications,, uses. Trammel- description,, parts, uses. Hand groovesspecifications and uses., Sheet and wire gauge. (14, hrs.), Stakes-bench types, parts,, their uses. Various types of, metal joints, their selection, and application, tolerance for, various joints, their selection, & application. Wired edges., (07 hrs.), , Solder, and, soldering:, Introduction-types of solder, and flux. Composition of, various types of solders and, their heating media of, soldering iron. Method of, soldering,, selection, and, application-joints., Hard, solder- Introduction, types, and method of brazing., (07 hrs.), metal 52. Make riveted lap and butt Various rivets shape and form, 25
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FITTER, Skill 25 Hrs;, Professional, Knowledge, 07 Hrs, , Professional, Skill 25 Hrs;, Professional, Knowledge, 07 Hrs, , Professional, Skill 75 Hrs;, Professional, Knowledge, 21 Hrs, , components, by, joint. (9 hrs.), riveting, observing 53. Make funnel as per, standard procedure., development and solder, joints. (10 hrs.), 54. Drill for riveting. (1 hr.), 55. Riveting with as many, types of rivet as available,, use of counter sunk head, rivets. (5 hrs.), , Join, metal 56. Welding - Striking and, component by arc, maintaining ARC, laying, welding, observing, Straight-line bead. (25 hrs.), standard procedure., , Cut and join metal 57. Making square, butt joint, component by gas, and ‘T’ fillet joint-gas and, (oxy-acetylene), ARC. (15 hrs.), 58. Do setting up of flames,, fusion runs with and, without filler rod, and gas., (10 hrs.), , 26, , of heads, importance of, correct head size., Rivets-Tin man’s rivets types,, sizes, and selection for, various works., Riveting tools, dolly snaps, description and uses. Method, of riveting,, The spacing of rivets. Flash, riveting, use of correct tools,, compare hot and cold, riveting. (07 hrs.), Safety-importance of safety, and general precautions, observed in a welding shop., Precautions in electric and gas, welding. (Before, during,, after) Introduction to safety, equipment and their uses., Machines and accessories,, welding transformer, welding, generators. (07 hrs.), Welding, hand, tools:, Hammers,, welding, description, types and uses,, description, principle, method, of operating, carbon dioxide, welding., H.P., welding, equipment:, description,, principle,, method, of, operating, L.P., welding, equipment:, description,, principle,, method, of, operating. Types of JointsButt and fillet as per BIS SP:, 46-1988 specifications. Gases, and gas cylinder description,, kinds, main difference and
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FITTER, , 59. Make butt weld and, corner, fillet in ARC welding, (25 hrs.), , 60. Gas cutting of MS plates, (25 hrs.), , Professional Produce components, Skill 150 Hrs; by, different, operations and check, Professional, accuracy, using, Knowledge, appropriate, 42 Hrs, measuring, instruments.[Different, Operations - Drilling,, Reaming,, Taping,, Dieing; Appropriate, Measuring Instrument, – Vernier, Screw, Gauge, Micrometer], , 61. Mark off and drill through, holes. (5 hrs.), 62. Drill on M.S. flat. (1 hrs.), 63. File radius and profile to, suit gauge. (13 hrs.), 64. Sharpening of Drills. (1 hrs.), 65. Practice use of angular, measuring instrument. (5, hrs.), 66. Counter sink, counter bore, and ream split fit (three, piece fitting). (5 hrs.), 67. Drill through hole and blind, holes. (2 hrs.), 68. Form internal threads with, taps to standard size, (through holes and blind, holes). (3 hrs.), 69. Prepare studs and bolt. (15, hrs.), , 27, , uses. (07 hrs.), Setting up parameters for, ARC, welding, machinesselection, of, Welding, electrodes. Care to be taken, in, keeping, electrode., (07 hrs.), Oxygen acetylene cuttingmachine description, parts,, uses, method of handling,, cutting, torch-description,, parts, function and uses., (07 hrs.), Drill- material, types, (Taper, shank, straight shank) parts, and sizes. Drill angle-cutting, angle for different materials,, cutting speed feed. R.P.M. for, different, materials., Drill, holding devices- material,, construction and their uses., (07 hrs.), Counter sink, counter bore, and spot facing-tools and, nomenclature,, Reamermaterial, types (Hand and, machine reamer), kinds, parts, and their uses, determining, hole size (or reaming),, Reaming procedure., Screw threads: terminology,, parts, types and their uses., Screw pitch gauge: material, parts and uses. Taps British, standard (B.S.W., B.S.F., B.A., & B.S.P.) and metric /BIS, (coarse and fine) material,, parts (shank body, flute,
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FITTER, , 70. Form external threads with, dies to standard size. (10, hrs.), 71. Prepare nuts and match, with bolts. (15 hrs.), , 72. File and make Step fit,, angular fit, angle, surfaces, (Bevel gauge accuracy 1, degree). (15 hrs.), 73. Make simple open and, sliding fits. (10 hrs.), 74. Enlarge hole and increase, internal dia. (2 hrs.), 75. File cylindrical surfaces. (5, hrs.), 76. Make open fitting of, curved profiles. (18 hrs.), , cutting edge). (07 hrs.), Tap wrench: material, parts,, types, (solid &adjustable, types) and their uses removal, of broken tap, studs (tap stud, extractor)., Dies: British standard, metric, and BIS standard, material,, parts, types, Method of using, dies. Die stock: material, parts, and uses. (07 hrs.), Drill troubles: causes and, remedy. Equality of lips,, correct, clearance,, dead, centre, length of lips. Drill, kinds: Fraction, metric, letters, and numbers, grinding of drill., (07 hrs.), Grinding wheel: Abrasive,, grade, structures,, bond,, specification, use, mounting, and dressing. Selection of, grinding, wheels., Bench, grinder parts and use., (07 hrs.), Radius/fillet gauge, feeler, gauge, hole gauge, and their, uses, care and maintenance., (07 hrs.), , 77. Correction of drill location, by, binding, previously, drilled hole. (5 hrs.), 78. Make inside square fit. (20, hrs.), Professional Make different fit of 79. Make sliding ‘T’ fit. (25 hrs.) Interchange ability: Necessity, Skill 150 Hrs; components, for, in Engg, field definition, BIS., Definition, types of limit,, assembling as per, Professional, terminology of limits and fitsrequired, tolerance, Knowledge, basic size, actual size,, observing principle of, 42 Hrs, deviation, high and low limit,, interchange, ability, zero line, tolerance zone, and, check, for, Different standard systems of, functionality., 28
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FITTER, [Different Fit – Sliding,, Angular, Step fit, ‘T’, fit, Square fit and, Profile fit; Required 80. File fit- combined, open, tolerance: ±0.04 mm,, angular and sliding sides., angular tolerance: 30, (10 hrs.), min.], 81. File, internal, angles, 30minutes accuracy open,, angular fit. (15 hrs.), , 82. Make sliding fit with angles, other than 90o (25 hrs.), , 83. Scrap on flat surfaces,, curved, surfaces, and, parallel surfaces and test., (5 hrs.), 84. Make & assemble, sliding, flats, plain surfaces. (15, hrs.), 85. Check for blue math of, bearing surfaces- both flat, and curved surfaces by wit, worth method. (5 hrs.), 86. File and fit combined radius, and, angular, surface, (accuracy ± 0.5 mm),, angular and radius fit. (18, hrs.), 29, , fits and, limits. British, standard system, BIS system., (07 hrs.), Method, of, expressing, tolerance as per BIS Fits:, Definition, types, description, of each with sketch. Vernier, height, gauge:, material, construction,, parts,, graduations, (English, &, Metric) uses, care and, maintenance. (07 hrs.), Pig Iron: types of pig Iron,, properties and uses., Cast Iron: types, properties, and, usesWrought, iron:properties and uses., Steel: plain carbon steels,, types, properties and uses., Non-ferrous metals (copper,, aluminium, tin, lead, zinc), properties and uses. (07 hrs.), Simple scraper- flat, half, round, triangular and hook, scraper and their uses. Blue, matching of scraped surfaces, (flat and curved bearing, surfaces). Testing scraped, surfaces: ordinary surfaces, without a master plate. (07, hrs.), , Vernier micrometer, material,, parts, graduation, use, care, and maintenance. Calibration, of measuring instruments., Introduction to mechanical
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FITTER, 87. Locate accurate holes &, make accurate hole for, stud fit. (2 hrs.), 88. Fasten, mechanical, components, /, subassemblies together using, screws, bolts and collars, using hand tools. (5 hrs.), 89. Make sliding fits assembly, with parallel and angular, mating surface. (± 0.04, mm)(25 hrs.), , Professional Produce components, Skill 125 Hrs; involving, different, operations on lathe, Professional, observing standard, Knowledge, procedure and check, 35 Hrs, for, accuracy., [Different Operations, –, facing,, plain, turning, step turning,, parting, chamfering,, shoulder, turn,, grooving,, knurling,, boring, taper turning,, threading (external, ‘V’ only)], , 90. Lathe operations91. True job on four jaw chuck, using knife tool. (5 hrs.), 92. Face both the ends for, holding between centres., (9 hrs.), 93. Using roughing tool parallel, turn ± 0.1 mm. (10 hrs.), 94. Measure the diameter, using outside caliper and, steel rule. (1 hr.), , 95. Holding job in three jaw, chuck. (2 hrs.), 96. Perform the facing, plain, turn, step turn, parting,, deburr,, chamfer-corner,, roundthe ends, and use, form tools. (11 hrs.), 97. Shoulder turn: square,, filleted, beveled undercut, shoulder, turning-filleted, 30, , fasteners and its uses., Screw thread micrometer:, Construction, graduation and, use. (07 hrs.), , Dial, test, indicator,, construction, parts, material,, graduation, Method of use,, care and maintenance. Digital, dial indicator. Comparatorsmeasurement of quality in, the cylinder bores. (07 hrs.), Safely precautions to be, observed while working on a, lathe, Lathe specifications,, and constructional features., Lathe main parts descriptionsbed, head stock, carriage, tail, stock, feeding and thread, cutting mechanisms. Holding, of job between centres,, works with catch plate, dog,, simple description of a facing, and roughing tool and their, applications. (07 hrs.), Lathe, cutting, toolsNomenclature of single point, & multipoint cutting tools,, Tool selection based on, different requirements and, necessity of correct grinding,, solid and tipped, throw away, type tools, cutting speed and, feed and comparison for, H.S.S., carbide tools. Use of
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FITTER, under cut, square beveled., (11 hrs.), 98. Sharpening of -Single point, Tools. (1 hr.), 99. Cut grooves- square,, round, ‘V’ groove. (10, hrs.), 100. Make a mandrel-turn, diameter to sizes. (5 hrs.), 101. Knurl the job. (1 hr.), 102. Bore holes –spot face,, pilot drill, enlarge hole, using boring tools., (9, hrs.), , 103. Make a bush step borecut recess, turn hole, diameter to sizes. (5 hrs.), 104. Turn taper (internal and, external). (10 hrs.), 105. Turn taper pins. (5 hrs.), 106. Turn standard tapers to, suit with gauge. (5 hrs.), , 107. Practice threading using, taps, dies on lathe by, hand. (2 hrs.), 108. Make external ‘V’ thread., (8 hrs.), 31, , coolants, (07 hrs.), , and, , lubricants., , Chucks and chucking the, independent four-jaw chuck., Reversible features of jaws,, the back plate, Method of, clearing the thread of the, chuck-mounting, and, dismounting,, chucks,, chucking true, face plate,, drilling - method of holding, drills in the tail stock, Boring, tools and enlargement of, holes. (07 hrs.), General turning operationsparallel or straight, turning., Stepped turning, grooving,, and shape of tools for the, above, operations., Appropriate, method, of, holding the tool on tool post, or tool rest, Knurling: - tools, description, grade, uses,, speed and feed, coolant for, knurling,, speed,, feed, calculation., Taper – definition, use and, method of expressing tapers., Standard, tapers-taper,, calculations Morse taper. (07, hrs.), Screw thread definition – uses, and application. Square,, worm, buttress, acme (, nonstandard-screw threads),, Principle of cutting screw
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FITTER, , Professional, Skill 75 Hrs;, Professional, Knowledge, 21 Hrs, , Plan, &, perform, simple, repair,, overhauling, of, different, machines, and, check, for, functionality., [Different Machines –, Drill Machine, Power, Saw, Bench Grinder, and Lathe], , 109. Prepare a nut and match thread in centre lathe –, with the bolt. (15 hrs.), principle of chasing the screw, thread – use of centre gauge,, setting tool for cutting, internal and external threads,, use of screw pitch gauge for, checking the screw thread., (07hrs.), 110. Simple, repair, work: Maintenance, productive, Simple, assembly, of -Total, machine, parts from maintenance, -Autonomous maintenance, blueprints. (15 hrs.), -Routine maintenance, 111. Rectify possible assembly, -Maintenance schedule, faults during assembly. -Retrieval of data from, (19 hrs.), machine manuals Preventive, 112. Perform the routine maintenance-objective and, of, Preventive, maintenance with check function, maintenance,, section, list (10 hrs.), inspection., Visual, and, 113. Monitor machine as per, detailed, lubrication survey,, routine checklist (3 hrs.), system of symbol and colour, 114. Read pressure gauge, coding., Revision, simple, temperature gauge, oil estimation of materials, use, of handbooks and reference, level (1 hr.), 115. Set, pressure, in table. Possible causes for, failures, and, pneumatic system (2 hrs.) assembly, remedies., Installation, maintenance and, overhaul of machinery and, engineering, equipment(14, hrs.), 116. Assemble simple fitting Assembling techniques such, using dowel pins and tap as aligning, bending, fixing,, screw assembly using mechanical jointing, threaded, torque wrench. (25 hrs.), jointing,, sealing,, and, torqueing., Dowel, pins:, material, construction, types,, accuracy and uses. (07 hrs.), , In-plant training / Project work, , 32
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FITTER, , SYLLABUS FOR FITTER TRADE, SECOND YEAR, Duration, , Reference Learning, Outcome, , Professional Make & assemble, Skill 300 Hrs; components, of, different, mating, Professional, surfaces, as, per, Knowledge, required tolerance by, 108 Hrs, different, surface, finishing operations, using, different, fastening, components,, tools, and, check, functionality., [Different, Mating, Surfaces – Dovetail, fitting, Radius fitting,, Combined, fitting;, Different, surface, finishing operations –, Scraping, Lapping and, Honing;, Different, fastening components, – Dowel pins, screws,, bolts,, keys, and, cotters;, Different, fastening tools-hand, operated & power, tools,, Required, tolerance - ±0.02mm,, angular tolerance ± 10, min.], , 117., 118., , 119., , 120., , 121., , 122., , 123., , 124., , 125., , Professional Skills, (Trade Practical), with Indicative hrs., Make ‘H’ fitting. (17 hrs.), Power tools: Practice, operation of power tool, for fastening. (5 hrs.), Tightening of bolt/ screw, with specified torque. (2, hrs.), Selection of right tool as, for, Tightening, or, loosening of screw/bolt, as per accessibility. (1 hr.), Assembly sliding for using, keys, dowel pin and, screw, ± 0.02 mm, accuracy on plain surface, and testing of sliding, fitting job. (13 hrs.), File & fit angular mating, surface, within, an, accuracy of ± 0.02 mm &, 10, minutes, angular, fitting. (12 hrs.), Drill through and blind, holes at an angle using, swivel table of drilling, machine. (10 hrs.), Precision drilling, reaming, and tapping and TestJob. (15 hrs.), Make Dovetailed fitting, and radius fitting. (25, , 33, , Professional Knowledge, (Trade Theory), Screws: material, designation,, specifications,, Property, classes (e.g. 9.8 on screw, head), Tools for tightening/, loosening of screw or bolts,, Torque wrench, screw joint, calculation uses., Power, tools:, its, constructional features, uses, & maintenance. (09 hrs.), Locking device: Nuts- types, (lock nut castle nut, slotted, nuts, swam nut, grooved nut), Description and use., Various types of keys,, allowable, clearances, &, tapers, types, uses of key, pullers. (09 hrs.), , Special files: types (pillar,, Dread, naught,, Barrow,, warding) description & their, uses., (09 hrs.), , Templates, and, gaugesIntroduction, necessity, types.
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FITTER, hrs.), , 126. File and fit, combined fit, with straight, angular, surface with ± 0.02 mm, accuracy, and, check, adherence, to, specification and quality, standards, using, equipment like Verniercalipers,, micrometres, etc.(25 hrs.), 127. Drilling and reaming,, small dia. holes to, accuracy, &, correct, location for fitting. (4, hrs.), 128. Perform drilling using ‘V’, block and a clamp. (1, hrs.), 129. Make male and female, fitting parts, drill and, ream holes not less than, 12.7 mm. (20 hrs.), 130. Make Sliding Diamond, fitting. (20 hrs.), 131. Lap flat surfaces using, lapping plate. (5 hrs.), , 34, , Limit gauge: Ring gauge, snap, gauge,, plug, gauge,, description and uses., Description and uses of, gauge- types (feeler, screw,, pitch, radius, wire gauge). (09, hrs.), Slip gauge: Necessity of using,, classification & accuracy, set, of blocks (English and Metric)., Details of slip gauge. Metric, sets 46: 103: 112. Wringing, and building up of slip gauge, and care and maintenance., (09 hrs.), , Application of slip gauges for, measuring, Sine Bar-Principle,, application & specification., Procedure, to, check, adherence to specification, and quality standards. (09, hrs.), , Lapping:, Application, of, lapping, material for lapping, tools, lapping, abrasives,, charging of lapping tool., Surface finish importance,, equipment for testing-terms, relation to surface finish., Equipment, for, tasting, surfaces quality – dimensional
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FITTER, , 132. Prepare Stepped keyed, fitting and test job. (20, hrs.), 133. Lapping, holes, and, cylindrical surfaces. (5, hrs.), 134. Dovetail and Dowel pin, assembly. (20 hrs.), 135. Scrape cylindrical bore. (5, hrs.), , tolerances of surface finish., (09 hrs.), Honing:, Application, of, honing, material for honing,, tools shapes, grades, honing, abrasives. Frosting- its aim, and, the, methods, of, performance. (09 hrs.), Metallurgical, and, metal, working processes such as, Heat treatment, various heat, treatment, methods, normalizing,, annealing,, hardening and tempering,, purpose of each method,, tempering, colour, chart., (09 hrs.), Annealing and normalizing,, Case, hardening, and, carburising and its methods,, process of carburising (solid,, liquid and gas). (09 hrs.), , 136. Scrapping cylindrical bore, and to make a fit-(15 hrs.), 137. Scrapping, cylindrical, taper bore and check, taper angle with sine bar., (10 hrs.), 138. Make a cotter jib Tapers on keys and cotters, assembly. (25 hrs.), permissible, by, various, standards. (09 hrs.), 139. Hand reams and fit taper The various coatings used to, pin. (15 hrs.), protect metals, protection, 140. Drilling and reaming coat by heat and electrical, holes in correct location, deposit treatments., fitting dowel pins, stud, Treatments to provide a, and bolts. (10 hrs.), pleasing finish such as, chromium silver plating,, nickel plating and galvanizing., (09hrs.), Professional Make different gauges 141. Making a snap gauge for Gauges and types of gauge, Skill 125 Hrs; by using standard, checking a dia. of 10 ± commonly used in gauging, finished product-Method of, 0.02 mm. (25 hrs.), tools & equipment, 35
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FITTER, Professional, Knowledge, 45 Hrs, , and, checks, for, specified, accuracy., [Different Gauges –, Snap gauge, Gap, gauge;, Specified 142. Scrape external angular, Accuracy - ±0.02mm], mating surface and check, angle with sine bar. (15, hrs.), 143. Scrape, on, internal, surface and check. (10, hrs.), 144. Practice in dovetail fitting, assembly and dowel pins, and cap screws assembly., (20 hrs.), 145. Industrial visit. (5 hrs.), 146. Preparation, of, gap, gauges. (15 hrs.), 147. Perform, lapping, of, gauges (hand lapping, only) (10 hrs.), , Professional, Skill 75 Hrs.;, Professional, Knowledge, , Apply a range of skills, to execute pipe joints,, dismantle, and, assemble valves &, fittings with pipes and, , 148. Preparation, of, drill, gauges. (10 hrs.), 149. File and fit straight and, angular, surfaces, internally. (13 hrs.), 150. Identify different ferrous, metals by spark test (2, hrs.), 151. Flaring of pipes and pipe, joints. (3 hrs.), 152. Cutting & Threading of, pipe length. (3 hrs.), 153. Fitting of pipes as per, 36, , selective, assembly, ‘Go’, system of gauges, hole plug, basis of standardization. (09, hrs.), Bearing-Introduction,, classification (Journal and, Thrust), Description of each,, ball bearing: Single row,, double row, description of, each, and advantages of, double row., (09 hrs.), Roller and needle bearings:, Types of roller bearing., Description & use of each., Method of fitting ball and, roller bearings, (09 hrs.), Bearing metals – types,, composition and uses., Synthetic, materials, for, bearing: The plastic laminate, materials, their properties, and uses in bearings such as, phenolic, Teflon polyamide, (nylon). (09hrs.), The importance of keeping, the work free from rust and, corrosion. (09 hrs.), , Pipes and pipe fittingcommonly used pipes. Pipe, schedule and standard sizes., Pipe bending methods. Use of, bending fixture, pipe threads-
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FITTER, 27 Hrs, , Professional, Skill 25 Hrs.;, , test, for, sketch, observing, leakages.[Range, of, conditions used for pipe, skills, –, Cutting,, work. (12 hrs.), Threading,, Flaring, 154. Bending of pipes- cold, and hot. (7 hrs.), Bending and Joining], 155. Dismantling & assembling, – globe valves, sluice, valves, stop cocks, seat, valves and non-return, valve. (25 hrs.), 156. Fit & assemble pipes,, valves and test for, leakage & functionality of, valves. (22 hrs.), 157. Visual inspection for, visual defects e.g. dents,, surface finish. (1 hr.), 158. Measuring, checking and, recording, in control, chart. (2 hrs.), Make drill jig & 159. Make a simple drilling jig., produce components, (20 hrs.), on drill machine by 160. Use simple jigs and, fixtures for drilling. (5, using jigs and check, hrs.), for correctness., , Professional, Knowledge, 09 Hrs., Professional Plan, dismantle, repair 161. Marking out for angular, Skill 200 Hrs. and, outlines, filing and fitting, assemble, different, damaged, the inserts into gaps. (8, Professional, hrs.), mechanical, Knowledge, components used for 162. Exercises on finished, 72 Hrs., power transmission &, material, such, as, aluminium/ brass/ copper, check, functionality., / stainless steel, marking, [Different, Damage, out, cutting to size,, Mechanical, drilling, tapping etc., Components – Pulley,, without, damage, to, Gear, Keys, Jibs and, surface, of, finished, Shafts.], 37, , Std. Pipe threads Die and Tap,, pipe vices. (09 hrs.), , Use of tools such as pipe, cutters, pipe wrenches, pipe, dies, and tap, pipe bending, machine etc. (09 hrs.), Standard pipefittingMethods of fitting or, replacing the above fitting,, repairs and erection on, rainwater drainage pipes and, household taps and pipe, work., Inspection & Quality control, -Basic SPC, -Visual Inspection. (09 hrs.), Drilling, jig-constructional, features, types and uses., Fixtures-Constructional, features, types and uses. (09, hrs.), Aluminum and its alloys., Uses,, advantages, and, disadvantages, weight and, strength as compared with, steel. Non-ferrous metals, such as brass, phosphor, bronze, gunmetal, copper,, aluminum, etc., Their, composition and purposes,, where and why used,, advantages, for, specific, purposes, surface wearing
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FITTER, articles. (12 hrs.), 163. Making an adjustable, spanner: - Marking out as, per Blueprint, drilling,, cutting, straight and, curve filing, threading,, cutting slot and cutting, internal threads with, taps. (20 hrs.), 164. Dismantling, and, mounting of pulleys. (15, hrs.), 165. Making, &, replacing, damaged keys. (15 hrs.), 166. Dismounting, repairing, damaged, gears, and, mounting and check for, workability. (20 hrs.), 167. Repair & replacement of, belts and check for, workability. (15 hrs.), , 168. Making, of, template/gauge to check, involute profile. (22 hrs.), , 38, , properties of bronze and, brass. (07 hrs.), Power transmission elements., The object of belts, their sizes, and specifications, materials, of which the belts are made,, selection of the type of belts, with the consideration of, weather, load and tension, methods of joining leather, belts. (07 hrs.), Vee, belts, and, their, advantages, and, disadvantages,, use, of, commercial belts, dressing, and resin creep and slipping,, calculation., Power, transmissionscoupling, types-flange, coupling,-Hooks, couplinguniversal coupling and their, different uses., Pulleys-types-solid, split and, ‘V’ belt pulleys, standard, calculation for determining, size crowning of faces-loose, and fast pulleys-jockey pulley., Types of drives-open and, cross belt drives. The, geometrical explanation of, the belt drivers at an angle., (24 hrs.), Power, transmission, –by, gears, most common form, spur gear, set names of some, essential parts of the set-The, pitch circles, Diametral pitch,, velocity ratio of a gear set.
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FITTER, , 169. Repair of broken gear, tooth by stud and repair, broker gear teeth by, dovetail. (23 hrs.), , 170. Make hexagonal slide, fitting. (20 hrs.), 171. Prepare different types of, documentation as per, industrial, need, by, different methods of, recording information. (5, hrs.), , 172. Marking out on the round, sections for geometrical, shaped fittings such as, spline with 3 or 4 teeth., Finishing and fitting to, size, checking up the, faces for universality. (25, hrs.), Professional, Skill 25 Hrs;, Professional, Knowledge, 09 Hrs, , Identify,, dismantle, 173. Identify, pneumatic, replace and assemble, components, –, different pneumatics, Compressor,, pressure, and, hydraulics, gauge, Filter-Regulatorcomponents., Lubricator (FRL) unit, and, [Different components, Different types of valves, –, Compressor,, and actuators. (2 hrs.), Pressure Gauge, Filter 174. Dismantle, replace, and, Regulator Lubricator,, assemble FRL unit. (5, 39, , (08 hrs.), Helical gear, herring bone, gears, bevel gearing, spiral, bevel gearing, hypoid gearing,, pinion and rack, worm, gearing, velocity ratio of, worm gearing. Repair of gear, teeth by building up and, dovetail method. (08 hrs.), Method or fixing geared, wheels for various purpose, drives. General cause of the, wear and tear of the toothed, wheels and their remedies,, method of fitting spiral gears,, helical gears, bevel gears,, worm and worm wheels in, relation to required drive., Care and maintenance of, gears., (09 hrs.), Fluid power, Pneumatics,, Hydraulics,, and, their, comparison, Overview of a, pneumatic system, Boyle’s, law., Overview of an industrial, hydraulic, system,, Applications, Pascal’s Law. (09, hrs.), Compressed air generation, and, conditioning,, Air, compressors,, Pressure, regulation,, Dryers,, Air, receiver, Conductors and, fittings, FRL unit, Applications, of pneumatics, Hazards &, safety, precautions, in, pneumatic systems.
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FITTER, Valves and Actuators.], 175., , 176., , 177., , 178., , Professional, Skill 25 Hrs;, Professional, Knowledge, 09 Hrs, , Construct circuit of 179., pneumatics, and, hydraulics observing, standard, operating, procedure&, safety, 180., aspect., , 181., , hrs.), Demonstrate knowledge, of safety procedures in, pneumatic systems and, personal, Protective, Equipment (PPE). (2 hrs.), Identify the parts of a, pneumatic cylinder. (1, hrs.), Dismantle and assemble, a pneumatic cylinder. (8, hrs.), Construct a circuit for the, direction & speed control, of a small-bore singleacting (s/a) pneumatic, cylinder. (7 hrs.), Construct a control circuit, for the control of a d/a, pneumatic cylinder with, momentary input signals., (5 hrs.), Construct a circuit for the, direct & indirect control, of a d/a pneumatic, cylinder with a single &, double solenoid valve., (10 hrs.), Dismantling & assembling, of solenoid valves. (10, hrs.), , 40, , Pneumatic actuators:- Types,, Basic operation, Force, Stroke, length, Single-acting and, double-acting cylinders., (09 hrs.), , Pneumatic, valves:Classification, Symbols of, pneumatic components, 3/2way valves (NO & NC types), (manually-actuated, &, pneumatically-actuated), &, 5/2-way valves,, Check valves, Flow control, valves, One-way flow control, valve, Pneumatic valves:, Roller, valve, Shuttle valve, Twopressure valve, Electro-pneumatics:, Introduction, 3/2-way single, solenoid valve, 5/2-way single, solenoid, valve,, 5/2-way, double, solenoid, valve,, Control, components, Pushbuttons (NO & NC type), and Electromagnetic relay
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FITTER, , Professional, Skill 25 Hrs;, Professional, Knowledge, 09 Hrs, , Professional, Skill 25 Hrs.;, Professional, Knowledge, 09 Hrs, , Identify,, dismantle, 182. Demonstrate knowledge, of safety procedures in, replace and assemble, hydraulic systems (Demo, different pneumatics, by video) (5 hrs.), and, hydraulics, 183. Identify, hydraulic, components., components – Pumps,, [Different components, Reservoir,, Fluids,, –, Compressor,, Pressure relief valve, Pressure Gauge, Filter, (PRV), Filters, different, Regulator Lubricator,, types of valves, actuators,, Valves and Actuators.], and hoses (5 hrs.), 184. Inspect, fluid, levels,, service, reservoirs,, clean/replace filters (5, hrs.), 185. Inspect hose for twist,, kinks, and minimum bend, radius, Inspect hose/tube, fittings (5 hrs.), 186. Identify internal parts of, hydraulic, cylinders,, pumps/ motors (5 hrs.), Construct circuit of 187. Construct a circuit for the, pneumatics, and, control of a s/a hydraulic, hydraulics observing, cylinder using a 3/2-way, standard, operating, valve (Weight loaded d/a, cylinder may be used as a, procedure&, safety, aspect., s/a cylinder), 4/2- & 4/3way valves. (10 hrs.), 188. Maintenance,, troubleshooting,, and, safety, aspects, of, pneumatic and hydraulic, systems (The practical for, this component may, demonstrated by video)., 41, , unit, Logic controls. (09 hrs.), - Symbols, of, hydraulic, components, Hydraulic oils, –function, properties, and, types, Contamination in, oils and its control, - Hydraulic Filters – types,, constructional, features,, and, their, typical, installation, locations,, cavitation,, Hazards, &, safety, precautions, in, hydraulic systems, - Hydraulic, reservoir, &, accessories,, Pumps,, Classification – Gear/vane/, piston types, Pressure, relief valves – Direct acting, and pilot-operated types, - Pipes, tubing, Hoses and, fittings – Constructional, details, Minimum bend, radius, routing tips for, hoses. (09 hrs.), - Hydraulic cylinders –Types, - Hydraulic motors –Types, - Hydraulic, valves:, Classification, Directional, Control valves – 2/2- and, 3/2-way valves, - Hydraulic valves: 4/2- and, 4/3-way valves, Centre, positions of 4/3-way valves, - Hydraulic valves: Check, valves and Pilot-operated, check valves, Load holding, function, - Flow control valves: Types,
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FITTER, (15 hrs.), , Professional Plan & perform basic 189. Dismantle, overhauling &, Skill 100 Hrs; day to day preventive, assemble cross-slide &, maintenance,, hand-slide, of, lathe, Professional, repairing and check, carriage. (25 hrs.), Knowledge, functionality. [Simple, 36 Hrs, Machines, –, Drill, Machine, Power Saw, and Lathe], 190. Simple, repair, of, machinery: - Making of, packing gaskets. (5 hrs.), 191. Check washers, gasket,, clutch, keys, jibs, cotter,, Circlip,, etc., and, replace/repair if needed., (5 hrs.), 192. Use hollow punches,, extractor, drifts, various, types of hammers and, spanners, etc. for repair, work. (20 hrs.), 193. Dismantling, assembling, of different types of, bearing and check for, functionality. (25 hrs.), 42, , Speed control methods –, meter-in and meter-out, - Preventive maintenance &, troubleshooting, of, pneumatic & hydraulic, systems,, System, malfunctions, due, to, contamination,, leakage,, friction,, improper, mountings, cavitation, and, proper, sampling, of, hydraulic oils. (09 hrs.), Importance of Technical, English terms used in industry, –(in, simple, definition, only)Technical forms, process, charts, activity logs, in, required formats of industry,, estimation,, cycle, time,, productivity reports, job, cards. (09 hrs.), Method of lubrication-gravity, feed, force (pressure) feed,, splash lubrication. Cutting, lubricants, and, coolants:, Soluble off soaps, sudsparaffin, soda water, common, lubricating oils and their, commercial names, selection, of lubricants., Clutch: Type, positive clutch, (straight tooth type, angular, tooth type)., Washers-Types, and, calculation of washer sizes., The making of joints and, fitting packing., Chains, wire ropes and
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FITTER, , Professional, Skill 75 Hrs;, Professional, Knowledge, 27 Hrs, , Plan, erect simple, machine and test, machine, tool, accuracy., [Simple, Machines, –, Drill, Machine, Power Saw, and Lathe], , 194. Perform routine check of, machine and do replenish, as per requirement. (20, hrs.), 195. Inspection of Machine, tools such as alignment,, levelling. (10 hrs.), 196. Accuracy, testing, of, Machine tools such as, geometrical parameters., (15 hrs.), , 197. Practicing,, making, various knots, correct, loading of slings, correct, and safe removal of, parts. (5 hrs.), 198. Erect simple machines., (45 hrs.), , In-plant training/ Project work, , 43, , clutches, for, power, transmission. Their types and, brief description. (27 hrs.), Lubrication and lubricantspurpose of using different, types, description and uses of, each type. Method of, lubrication. A good lubricant,, viscosity of the lubricant,, Main property of lubricant., How a film of oil is formed in, journal Bearings., (09 hrs.), Foundation bolt: types (Lewis, cotter bolt) description of, each erection tools, pulley, block, crowbar, spirit level,, Plumb bob, wire rope, manila, rope, wooden block., The use of lifting appliances,, extractor presses and their, use. Practical method of, obtaining, mechanical, advantage. The slings and, handling of heavy machinery,, special precautions in the, removal and replacement of, heavy parts. (18 hrs.)
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FITTER, , SYLLABUS FOR CORE SKILLS, 1. Workshop Calculation & Science (Common for two year) (80Hrs. + 80 Hrs.), 2. Engineering Drawing (Common for Group-I (Mechanical Trade Group))(80Hrs. + 80 Hrs.), 3. Employability Skills (Common for all CTS trades) (160Hrs. + 80 Hrs.), Learning outcomes, assessment criteria, syllabus and Tool List of Core Skills subjects which is common, for a group of trades, provided separately inwww.bharatskills.gov.in., , 44
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FITTER, , ANNEXURE-I, FITTER, LIST OF TOOLS AND EQUIPMENT (For batch of 20candidates), S no., , Name of the Tool & Equipments, , Specification, , Quantity, , A. TRAINEES TOOL KIT (For each additional unit trainees tool kit Sl. 1-18 is required, additionally), Steel Rule with metric & British, 150 mm, Stainless steel, 1., (20+1) Nos., graduation, Try Square., 150 mm blade, (20+1) Nos., 2., Caliper inside spring type., 150 mm, (20+1) Nos., 3., Caliper hermaphrodite spring type, 150 mm, (20+1) Nos., 4., Caliper outside spring type, 150 mm, (20+1) Nos., 5., Divider spring type, 150 mm, (20+1) Nos., 6., Scriber, 150 mm, (20+1) Nos., 7., Centre Punch, 10 mm and Length - 120 mm (20+1) Nos., 8., Screw driver, 150mm insulated flat type, (20+1) Nos., 9., Chisel cold flat, 20 mm X 150 mm High, (20+1) Nos., 10., carbon steel, 450 grams (1 lb), (20+1) Nos., 11. Hammer ball peen with handle, 220 grams (1/2 lb), (20+1) Nos., 12. Hammer ball peen with handle., 250 mm, (20+1) Nos., 13. File flat - second cut, 250 mm., (20+1) Nos., 14. File flat smooth, 150 mm., (20+1) Nos., 15. File half round second cut, 300 mm, (20+1) Nos., 16. Hacksaw frame fixed type, (20+1) Nos., 17. Safety goggles., 100 mm, (20+1) Nos., 18. Dot punch, B. INSTRUMENTS AND GENERAL SHOP OUTFIT - For 2 (1+1) units no additional items are, required, INSTRUMENTS, Steel Rule Graduated both in Metric and 300 mm Stainless steel, 19., 4 nos., English Unit, 300 mm or above, 20. Straight edge steel, 2 nos., Spirit Level metal Type - 2, 300 mm Basic Length, 21., 1 no., Accuracy 0.1mm/Meter, 22. Stud Extractor EZY - out, Set of 8, 2 sets, 23. Combination Set, 300 mm, 2 nos., , 45
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FITTER, 24., 25., 26., 27., 28., 29., , Micrometer outside., Micrometer outside., Micrometer outside., Micrometer inside with extension rods., Vernier caliper, Vernier height gauges, , Vernier bevel protractor Blade with, Acute Angle Attachment, 31. Screw pitch gauge Metric, 32. Wire gauge, metric standard., GENERAL SHOP OUTFIT, Surface plate C.I/Granite with Stand and, 33., Cover, 34. Marking table (Mild steel), 35. Universal scribing block., 36. V-Block pair with clamps, 37. Angle plate, 38. Punch letter set., 39. Punch number set., 40. Portable hand drill (Electric), Drill twist straight shank, 41., 30., , 42., 43., 44., 45., 46., 47., 48., 49., , Drill twist Taper shank, Taps and dies complete set in box., Taps and dies complete set, File knife edge smooth, File feather edge smooth, File triangular smooth, File round second cut, File square second cut, Feeler gauge, , 50., 51., 52., 53., 54., , File triangular second cut., File flat second cut safe edge., File flat bastard, File flat bastard., , 46, , 0 - 25 mm, 25 - 50 mm, 50 - 75 mm, Accuracy 0.01 mm with, extension rods up to 150, mm, 150 mm, 0 - 300 mm with least count, = 0.02 mm, 300 mm, , 2 nos., 2 nos., 2 nos., , 0.25 to 6 mm, , 1 no., 1 no., , 600 x 600 mm, 900X900X900 mm, 220 mm, 150 x 100 x 100 mm, 150 X 150 X 250 mm, 3 mm, 3 mm, 0 to 13 mm Capacity, 3 mm to 12 mm by 0.5 mm, H.S.S., 8 mm to 20 mm by 0.5 mm, H.S.S., Whitworth, 5, 6, 8, 10 & 12mm set of 5, 150 mm, 150 mm, 200 mm, 200 mm, 250 mm, Gauge Feeler / Thickness 0.05 mm to 0.3 mm by 0.05, and 0.4 mm to 1 mm by 0.1, mm - 13 leaves, 200 mm, 300 mm, 200 mm, 300 mm, , 1 no., 4 nos., 1 no., 1 no., , 1 no., 1 no., 2 nos., 2 nos., 2 nos., 1 no., 1 no., 1 no., 2 sets, 2 sets, 1 no., 2 Sets, 4 nos., 4 nos., 10 nos., 10 nos., 10 nos., 1 set, 10 nos., 10 nos., 10 nos., 10 nos.
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FITTER, 55., 56., 57., 58., 59., 60., 61., 62., 63., 64., 65., 66., 67., 68., 69., 70., 71., 72., 73., 74., 75., 76., 77., 78., 79., 80., 81., 82., 83., 84., 85., 86., , File Swiss type needle, File half round second cut., File half round bastard., File round bastard., File hand second cut., File card., , Set of 12, Length = 150 mm, 250 mm, 250 mm, 250 mm, 150 mm, 3"x5" size, brass or steel, wire, 250 ml, 150 mm, 230V, 250 W, 350 gm, , 2 sets, 10 nos., 10 nos., 10 nos., 10 nos., , 2 nos., , Glass magnifying, , 0.5 litre, 6x7, 8x9, 10x11, 12x13,, 14x15, 16x17, 18x19, 20x22, 150 mm, 12 mm driver, sized10-32, mm set of 18 socket &, attachments., A/F 6-25 mm set of 10, Tommy Bar Dia. 6, 8, 10, 12,, 14, 16, 75 mm, , Clamp toolmaker, Clamp "C", Clamp "C", Hand Reamer set (Taper pin straight, flute), Machine Reamer parallel (Helical flute), Scraper flat, Scraper triangular, Scraper half round, Chisel cold crosscut& diamond point., , 5 cm and 7.5 cm set of 2., 100 mm, 200 mm, Nominal Dia. 6, 8, 10, 12,, 16mm, 12 - 16mm set of 5., 150 mm, 150 mm, 150 mm, 9 mm X 150 mm, , Chisel cold flat, Chisel cold round nose, Drill chuck with key, Pipe wrench, Pipe vice, Adjustable pipe die set BSP, Wheel dresser (One for 4 units), Star/Dresser with Holder, Machine vice - Swivel Base, , 9 mm X 100 mm, 9 mm X 100 mm, 12 mm., 400 mm, 100 mm, cover pipe size 1" or 3/4", Length 150 mm, diamond, point, 100 mm, , Oil Can, Pliers combination insulated, Wooden handle forged Soldering Iron, copper bit., Blow Lamp, Spanner- Double Ended, Spanner adjustable, Interchangeable ratchet socket set, Double Ended tubular Box spanner set, with Tommy bar., , 47, , 10 nos., 2 nos., 2 nos., 2 nos., , 1 set each, 2 nos., 1 set, 1 set, 2 nos., 2 nos., 2 nos., 2 nos., 1 set, 1 no., 10 nos., 10 nos., 10 nos., 10 each, 10 nos., 10 nos., 1 no., 1 no., 1 no., 1 Set, 1 no., 1 no.
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FITTER, 87., 88., , Machine vice - Swivel Base, Sleeve drill Morse, , 89., 90., 91., 92., 93., 94., 95., 96., 97., 98., 99., 100., 101., 102., , Vice bench, Bench working., Almirah., Lockers with 8 drawers (standard size)., Metal rack, Instructor Table, Instructor Chair, Black board with easel., Fire extinguisher (For 4 Units), Fire buckets., Machine vice., Wing compass., Hand hammer with handle., Torque wrench (Standard/Ratchet type), , 103., 104., 105., 106., 107., 108., 109., 110., 111., , 1 no., 1 Set, 20 nos., 4 nos., 2 nos., 3 nos., 1 no., , CO2 type, 3 kg capacity, 100mm, 254 mm or 300 mm, 1000 gm, 14 to 68 Nm, , 2 nos., 2 nos., 1 nos., 1 no., , Power tools for fastening, Different Profile gauges (Plate type) - For, demonstration, Knurling tool (Diamond, straight &, Diagonal), , Capacity 10-18mm, , 1 No., , Metric standard, , 4 nos., , Indexable boring bar with inserts, Machine maintenance manual for Lathe,, Pedestal grinder, Drill machine, Power, saw, Temperature gauge, Dowel pin (straight), , 1" shank, , 4 nos., 1, , Range 0 - 150°C, Dia. -1” Length -4" (Mat:, Stainless Steel), M3, M4, M5, M6, M8, M10,, M12, M14, M16, , 1 each, , Dia. -6", M6, M8, M10, M12, M14,, M16 (Standard), , 2 each, 2 each, , M6, M8, M10, M12, Letter drill gauge (A to Z),, Number drill gauge (1 to 60),, Metric drill gauge (1.5mm to, 12.5mm, 30 holes), , 2 each, 2 nos., , Standard Tap screws, , 113., , Lapping plate, Medium carbon Heat treated alloy steel, Metric Studs and bolts along with nuts, (for display) of standard length (May be, manufactured in-house), Caps screws, , 114., , Drill gauges, , 112., , 125 mm, No. 0 - 1, 1 - 2, 2 - 3, 3 - 4, 4 5, 150 mm, 2400 x 1200 x 900 mm, 1800 x 900 x 450 mm, One locker for each trainee, 1820 x 1820 x 450 cm, , 48, , 1 each, , 1 each, 1 each
Page 52 :
FITTER, 115., 116., 117., 118., 119., 120., 121., 122., 123., 124., 125., 126., 127., 128., 129., 130., 131., 132., 133., 134., 135., , Cast Iron Globe Valve (Flanged type), , 150NB, Class# 150 Flange:, ANSI125-B16.1, 150NB, Class# 150 Flange:, ANSI125-B16.1, 25NB (2-way, Threaded end), 150NB, Sch.40, ERW, IS:1239, 25mm, Sch.40, ERW, 150NB, ANSI-B16.5,, Class#150, M20x2.5x90Long (part, thread - Hex. Head), Ratchet type Die head of, 1/2”, 3/4" and 1", , C.I. Sluice / Gate valve (flanged type), Stop cock, M.S. Pipe, G.I. Pipe, Slip-on Forged steel Flange, Bolt & Nut with washer (May be, manufactured in-house), Pipe threading die with handle, Jigs & Fixture (sample)-For, demonstration (May be manufactured, in-house), Pulleys (for V-belt or Flat belt), , 2 nos., 2 nos., 2 nos., as required, as required, 4 nos., 20 nos., 2 nos., , 1 no., , Steel keys (May be manufactured inhouse), Damaged old spur gear, V-belt and Flat belt, Packing gasket, Washer, clutch, keys, jib, cotter &circlip, Hollow punch, Drill Drift (May be manufactured inhouse), Bearing different types, Lifting sling, Bearing extractor, Pulley extractor, , to fit on 50mm dia. Shaft, with key slot, to fit with key slot of shaft &, pulley, to fit 50mm dia. Shaft, to fit on pulley, PTFE gasket roll small size, minimum 25mm size, carbon, steel material, Straight Shank Hollow Punch, Sets 5-12mm, 200mm hardened and black, finish, each type of diameter 25mm, (min.), 8mm Nominal Dia. Single leg, sling, Universal gear puller 2 or 3, jaws adjustable, , 1 no., 2 nos., 2 nos., 1 each, 1 no., 2 each, 1 set, 2 nos., 1 each, 2 nos., 1 no., , - do 1 no., C. TOOLS FOR ALLIED TRADE - SHEET METAL WORKER, (Note: - Those additional items are to be provided for the Allied Trade Training where the, Sheet Metal trade does not exist.), 136. Trammel, 300 mm, 1 no., 137. Pocker, 2 nos., 138. Prick punch, 100 mm, 2 nos., , 49
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FITTER, 139. Mallet., Dia. 100 mm X 150 mm, 140. Aviation Snips straight Cut, 300 mm, 141. Flat headed hammers with handle., 142. Planishing hammer., 143. Snip bent Left Cut, 250 mm, 144. Stake hatchet with Leg., 300 X 200 X 20 mm, 145. Stake grooving., 100 X 100 X 300 mm, ND, D. MODIFIED LIST OF TOOLS FOR THE 2 YEAR FOR FITTER TRADE, INSTRUMENT, 146. Slip Gauge as Johnson metric set., 87 Pieces Set, 147. Gauge snap Go and Not Go, 25 to 50 mm by 5 mm, Set of, 6 pieces, 148. Gauge plug, Single ended 5 to 55 by 5, mm. Set of 11 pcs., 149. Gauge telescopic set., 8 - 150 mm, 150. Dial test indicator on stand, 0.01 mm least count, 151. Sine bar, 125 mm, 152. Dial Vernier caliper. (Universal type), 0 - 300 mm, LC 0.05 mm, 153., 154., 155., 156., 157., , Screw thread micrometer with, 0 - 25 mm LC 0.01 mm, interchangeable. Pitch anvils for checking, metric threads 60., Depth micrometer. 0-25 mm, Accuracy 0.01 mm with, standard set of extension, rods up to 200 mm, Digital vernier caliper., 0 - 150 mm with least count, 0.02mm, Digital Micrometer outside., 0 - 25 mm L.C. 0.001 mm., , 158., 159., 160., , Comparators Gauge - Dial Indication with, Stand and Bracket., Engineer's try square (knife-edge), Surface roughness comparison plates, Digital Vernier caliper, , 161., , Vernier Bevel protector, , GENERAL SHOP OUTFIT, 162. Carbide Wear Block., 163. Lathe tools H.S.S. tipped set., 164. Lathe tools bit., 165. Lathe tools bit., , LC 0.01mm, 150 mm Blade, N1 - N12 Grade, 0 - 200 mm L.C. 0.01 mm, (Optional), Range 360deg, LC. :, 5min(150mm blade), 1 mm - 2 mm, 6 mm x 75 mm HSS/Carbide, 8 mm x 75 mm HSS/Carbide, , 50, , 2 nos., 2 nos., 2 nos., 2 nos., 2 nos., 2 nos., 2 nos., , 1 Set, 1 Set, 1 Set, 1 no., 1 no., 1 no., 1 no., 1 no., 1 no., 1 no., 1 no., 1 no., 1 no., 1 Set, 1no., 1no., 2 each, 2 nos., 4 nos., 4 nos.
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FITTER, 166., , Lathe tools bit., , 167., , Arm strong type tool bit holder., , 10 mm x 75 mm, HSS/Carbide, Right hand, , 168., 169., , Arm strong type tool bit holder., Arm strong type tool bit holder., , Left hand, Straight, , 2 nos., , 170., 171., 172., , Stilson wrenches, Pipe cutter wheel type., Pipe bender machine spool type with, stand manually operated., Adjustable pipe chain tonge to take pipes, Adjustable spanner., , 250 mm, 6 mm to 25 mm, up to 25 mm cold bending, , 2 nos., 1 no., , up to 300 mm, 380 mm long, , 1 no., 1 no., , 173., 174., , 4 nos., 2 nos., 2 nos., , 1 no., , E. GENERAL MACHINERY INSTALLATION, 175., , SS and SC centre lathe (all geared) with, minimum specification, , Centre height 150 mm and, centre distance 1000 mm, along with 3 & 4 jaw chucks,, auto feed system, safety, 2 Nos., guard, taper turning, attachment, motorized, coolant system, lighting, arrangement & standard, accessories., 176. Pillar Type Drilling machine, Sensitive 0-20 mm cap. with, swivel table motorized with, 1 no., chuck & key., 177. Drilling machine bench, Sensitive 0-12 mm cap, motorized with chuck and, 2 nos., key., 178. D.E. pedestal Grinding machine with, 2 H.P.-3Phase-415V, 1500, 1 no., wheels rough and smooth, rpm,250 dia. wheel, F. LIST OF ADDITIONAL TOOLS FOR ALLIED TRADE IN WELDING, (Note: - Those additional items are to be provided for the Allied Trade Training where the, Welder trade does not exist.), 179. Transformer welding set - continuous, 300 A, OCV 60 - 100 V,, welding current, with all accessories and, 1 Set, electrode holder 60% Duty Cycle with, Standard Accessories, 180. Welder cable, Able to carry 300 amps. With, 20 Meter, flexible rubber cover, 181. Lugs for cable, 12 Nos., 182. Earth clamps., 2 Nos., 183. Arc welding table (all metal top) with, 1200 X 1200 X 750 mm, 1 No., , 51
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FITTER, , 184., , 185., 186., 187., 188., 189., 190., 191., 192., 193., 194., 195., 196., , positioner., Oxy - acetylene gas welding set, equipment with hoses, Oxygen &, Acetylene cylinders, regulator and other, accessories., Gas welding table with positioner with, Fire Bricks, Welding torch tips of different sizes for, Oxy - acetylene gas welding, Gas lighter., Trolley for gas cylinders., Chipping hammer., Gloves (Leather), Leather apron., Spindle key for cylinder valve., Welding torches., Welding goggles, Welding helmet with coloured flame, retardant glass, Tip cleaner, , 1 Set., , 900 X 600 X 750 mm, To fit nozzle no. 1, 2, & 3, , Nozzles no. 1, 2, & 3, , 1 No, 1 Set, 2 Nos., 1 No, 2 Nos., 2 Pairs, 2 Nos., 2 Nos., 1 Set., 4 Pairs., 2 Nos., 5 Sets., , #G. LIST OF TOOLS & ACCESSORIES FOR PNEUMATICS AND HYDRAULICS, 197., , Compressor unit, , 198., , Pneumatic Trainer Kit, each consisting of, the following matching components and, accessories:, I. Single acting cylinder, II., , Double acting cylinder, , III., , 3/2-way valve, , IV., , 3/2-way valve, , V., VI., , One-way flow control valve, 5/2-way valve, , suitable for Pressure: 8 bar,, Delivery: 50 lpm (or more),, Reservoir capacity: 24 Litres, (or more), 230V, 50 Hz, with, pressure regulator and, water separator, , 01 sets, Max. stroke length 50 mm,, Bore dia. 20 mm, Max. stroke length 100 mm,, Bore dia 20 mm, magnetic, type, manually-actuated, Normally, Closed, pneumatically-actuated,, spring return, with manually-operated, switch, , 52, , 1 No., , 1 No, 1 No, 2 Nos., 1 No, 2 Nos., 1 No
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FITTER, VII., , 5/2-way valve, , VIII., , 5/2-way pneumatic actuated, valve, 3/2-way roller lever valve, , IX., , 199., , X., XI., XII., XIII., XIV., , Shuttle valve (OR), Two-pressure valve (AND), Pressure gauge, Manifold with self-closing, Pushbutton station for electrical, signal input, , XV., , Relay station, , XVI., XVII., , 3/2-way single solenoid valve, 5/2-way single solenoid valve, , XVIII., , 5/2-way double solenoid valve, , XIX., , Power supply unit,, , XX., , Profile plate, Anodised, Aluminium, , Pneumatic Workstation with 40 square, mm aluminium profile legs, wooden, work surface, and one pedestal drawer, unit having 5 drawers, each with handles, and individual locks, on metallic full, panel drawer slide:, , 53, , pneumatically-actuated,, spring return, double pilot, , 1 No, , direct actuation Normally, Closed, , 2 Nos., , 0-16 bar, NRV, 6-way, with 3 illuminated, momentary-contact, switches (1 NO + 1 NC) and 1, illuminated maintainedcontact switch (1 NO + 1, NC), Contact load 2A, with 3 relays each with 4, contact sets (3NO+1NC or, Change-over type), 5 A, with LED, with manual override and, LED, with manual override and, LED, Input voltage 85 – 265 V AC,, Output voltage: 24 V DC,, Output current: max. 4.5 A,, short-circuit-proof., 1100x700 mm, with carriers,, mounting frames and, mounting accessories (To be, fitted onto the pneumatic, workstation), (1) Worktable – Size, (Approx.), L1200mmXW900mmXH900, mm, with four castor wheels, including two lockable, wheels at the front side, (2), Drawer – Size (Approx.) –, L460mmxW495mm, xH158mm each, and overall, size of Drawer unit (Approx.), , 1 No, , 1 No, 1 No, 1 Nos., 1 No, 1 No, , 1 No, 1 No, 1 No, 1 No, 1 No, , 1 set, , 1 No
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FITTER, L470mmxW495mmxH825m, m and, (3) Drawer slide height, (Approx.) 85mm., 200., 201., 202., , Carrier for mounting components, such, as PB & relay boxes., Cut section model for pneumatic, components, Hydraulic Trainer Kit, each consisting of, the following matching components and, accessories:, I. Hydraulic Power pack, , II., III., IV., , Pressure relief valve, Drip tray, steel, Pressure Gauge, , V., , Four-Way distributor, , VI., , Double acting hydraulic cylinder, , VII., , Suitable Weight, , VIII., , Mounting kit for weight, , IX., X., XI., , 3/2-way directional control valve, 4/2-way directional control valve, 4/3-way directional control valve, , 54, , 1 No, 1 set, 01 set, with (1) external gear pump, having a delivery rate of 2.5, lpm, (approx.) @ 1400 rpm, operating pressure 60 bar,, coupled to a single-phase AC, motor (230 V AC) having, start capacitor and ON/OFF, switch and overload, protection, (2) pressure, relief valve adjustable from 0, – 60 bar, (3) oil reservoir, ≥5, litres capacity having sight, glass, drain screw, air filter,, and P and T ports., pilot-operated, size 1160 mm x 760 mm., Glycerin-damped, Indication, range of: 0 – 100 bars, with five ports, equipped, with a pressure gauge, with a control cam, Piston, diameter16 mm, Piston rod, diameter10 mm, Stroke, length 200 mm., for vertical loading of, hydraulic cylinder, for realizing pulling and, pushing load., with hand lever actuation., with hand lever actuation., closed-centre position, with, , 1 No., , 1 No, 1 No., 1 No., 1 No., 1 No., , 1 No., 1 No., 1 No., 1 No., 1 No.
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FITTER, hand lever actuation., XII., XIII., XIV., XV., XVI., , Non-return valve., Pilot-operated check valve, One-way flow control valve, T-Connector with self-sealing, coupling nipples (2 Nos.) and, quick coupling socket (1 No.)., Profile plate,, , Pilotto open., Withintegrated check valve., , 203., , Hydraulic Workstation with 40 square, mm aluminium profile legs, wooden, work surface, and one pedestal drawer, unit having 5 drawers, each with handles, and individual locks, on metallic full, panel drawer slide:, , 204., , Cut-section models for hydraulic, components, , Anodised Aluminium,, 1100x700 mm, with carriers,, mounting frames and, mounting accessories (To be, fitted onto the Hydraulic, workstation), (1) Worktable – Size, (Approx.), L1200mmXW900mmXH900, mm, with four castor wheels, including two lockable, wheels at the front side, (2), Drawer – Size (Approx.) –, L460mmxW495mm, xH158mm each, and overall, size of Drawer unit (Approx.), L470mmxW495mmxH825m, m and, (3) Drawer slide height, (Approx.) 85mm., , 1 No., 1 No., 1 No., 2 Nos., 1 set, , 1 No, , 1 set, , Note: 1. All the tools and equipment are to be procured as per BIS specification., 2. For items under #G (List of Tools & Accessories for Pneumatics and Hydraulics), may be, installed in the existing workshop for units up to 8 (4+4). For units beyond 8(4+4), separate, room (having area: 20 sq. m) for installation of these items is essential., 3. Internet facility is desired to be provided in the classroom., , 55
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FITTER, , ABBREVIATIONS, CTS, ATS, CITS, DGT, MSDE, NTC, NAC, NCIC, LD, CP, MD, LV, HH, ID, LC, SLD, DW, MI, AA, PwD, , Craftsmen Training Scheme, Apprenticeship Training Scheme, Craft Instructor Training Scheme, Directorate General of Training, Ministry of Skill Development and Entrepreneurship, National Trade Certificate, National Apprenticeship Certificate, National Craft Instructor Certificate, Locomotor Disability, Cerebral Palsy, Multiple Disabilities, Low Vision, Hard of Hearing, Intellectual Disabilities, Leprosy Cured, Specific Learning Disabilities, Dwarfism, Mental Illness, Acid Attack, Person with disabilities, , 61
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FITTER, , 62